EPSI INC.  -  Electronics Packaging Solutions International Inc.
P.O. Box 1522, Montclair, NJ 07042 USA, tel.: +1 (973)746-3796, fax: +1 (973)655-0815
e-mail:
jpclech@aol.com
Q4 2005

  • The next one-day, public version of our Lead-Fee Solder Joint Reliability workshop will be offered
    on February 7, 2006 during IPC's APEX conference in Anaheim, California.   See workshop
    description here.   For registration info, go the IPC's APEX web site.

  • An in-depth, two-day seminar on Lead-Free Solder Joint Reliability is now available.  This expanded
    version of our popular lead-free workshop covers more of the fundamentals as well as recent developments
    and new findings in the area of lead-free attachment reliability.   The two-day seminar is being offered in-
    house upon request as well as through Hobbs Engineering' seminar series.  Hobbs Engineering will host this
    workshop on May 3-4, 2006 in San Jose, CA during their Spring HALT / HASS symposium.  Download 2-
    day workshop description.

  • We had a lot of fun at the SMTA International  Conference in Chicago and it was good to meet friends
    and colleagues from the planet over.  According to the SMTA, SMTAI was a "Noteworthy Success".   

  • Presentation files from the opening session, including Dr. Paul Vianco's  (Sandia National Labs)
    presentation on "Solder Trends and Pb-free Soldering Issues", are available for download from
    the SMTAI web site.  

  • Our friend and ex-Bell Labs colleague Dr. Kola Akinade of Scientific-Atlanta was a lucky man,
    winning an iPod during the SMTA Bookstore raffle drawing.

  • Session on lead-free reliability was well attended and was apparently well received.   See
    attendees Feedback in SMTAI'05 Lead-Free Reliability session description.

  • J.-P. Clech' SMTAI 2005 paper & presentation are now available for download.  Go to Publications
    Section.

  • Next year's SMTAI conference is scheduled for September 24-28, 2006 in Chicago.  Mark it
    down in your calendar and visit the SMTAI web site often for the upcoming call for papers.

  • What else is new?  We are often asked what kind of projects we are working on. Here are a few examples,
    with details and identities not-revealed in keeping with the usual terms of non-disclosure agreements.

  • During the last few months, we have been working on tin-lead field failures and lead-free board
    designs in consumer products, aerospace, computer and telecommunication applications.  Designers
    of high-reliability products are gearing up towards lead-free implementation, paying close attention to
    lead-free reliability issues.  Our involvement has been in both board and package design, as well as lead-
    free reliability testing.  Our investigations of tin-lead field failures have been in avionics and consumer
    products, with failures being attributed to assembly defects and an oversight of common design-for-
    reliability practices.

  • We are also working with lead-free consortia in Europe and North-America, analyzing test results and
    developing acceleration factors under both thermal and vibration loading conditions.

Q3 2005

* EPSI participation at Surface Mount International (SMTAI) Conference, Chicago, IL, September 25-29:
We will offer two half-day tutorials:

* A 1/2 day version of our BGA, Flip-Chip and Chip Scale Package Solder Joint Reliability workshop (Sept. 25, am).
* A 1/2 day version of our lead-free solder joint reliability workshop (Sept. 25, pm).

For further info (Tutorials # T9 & T10, respectively) and registration, go to the tutorials' section of the SMTAI web
site at:
http://www.smta.org/smtai/tutorials.cfm . Or download SMTAI '05 Conference Brochure.

J-P. Clech will co-chair a
technical session on lead-free solder joint reliability  with Milos Dusek, National
Physical Lab. (NPL), UK.  This session is part of SMTAI's Lead-Free Symposium organized by Dr. Paul Vianco,
Sandia National Labs.  For the program of this technical session (Session # SOL4, Thursday, Sept. 29, 3 pm), visit
the Symposium section of SMTAI' s web site at:
http://www.smta.org/smtai/symposium.cfm .  Go to session
description.  J-P. Clech will give paper: "Acceleration factors and thermal cycling test efficiency for lead-free Sn-Ag-
Cu assemblies".  

If you cannot make it to Chicago, please note that a
dial-in option is available to attend this session and other
popular SMTAI events remotely.  For further information and registration to the "dial-in" events, go to:
http://www.smta.org/education/presentations/presentations.cfm  or contact the SMTA at: tel. 952.920.7682


* Hobbs Engineering workshops, Sept. 21-23, Secaucus, NY/NJ area:
We will offer:

1)Sept. 23: our full-day
Lead-free Solder Joint Reliability workshop. Download 1-day workshop description.

2) Sept. 21-22: Our 2-day SMT Solder Joint Reliability workshop: a classic, all the fundamentals (solder
mechanics, fatigue, failure modes & statistics, reliability of Ball Grid Arrays, Flip-Chip, Chip-Scale Package
assemblies, life prediction, accelerated test plans etc..), plus new data & life prediction models for circuit boards
under vibration loads.  Download
2-day workshop description.  

For more info & registration, contact  
Hobbs Engineering.


* ECTC PAPER: Re-print of paper: "An extension of the Omega method to primary and tertiary creep of lead-free
solders
" given by J-P. Clech during the 55th Electronic Components and Technology Conference, Orlando, FL, May
31-June 3, is now available for downloading in our
publication section.
______________________________________________________________________________________________
Q2 2005

* Lead-free solder joint reliability workshop, Barcelona, Spain, June 10:

Workshop to be held during IPC / Soldertec Global 3rd International Conference on Lead Free Electronics, June 7-
10.  We will present the latest on lead-free reliability and acceleration factors during a one-day seminar: "
Lead-free
Solder Joint Reliability: Show Me the Data and Let's Make Sense Out of It
".  Includes new test data and analysis
that validate acceleration factors for Sn-Ag-Cu assemblies. For more details on our one-day seminar,
download         
 Workshop Description (2 pages). For registration, visit IPC / Soldertec Global 3rd International
Conference on Lead Free Electronics.  Early sign-up is recommended since class size is limited.

*New lead-free reliability workshops:

San Jose, CA (May 4): full day workshop (the whole enchilada), to be held during Hobbs Engineering's 2005 HALT
& HASS Symposium.  For more info and registration, visit
Hobbs Engineering Web Site.  

Nuremberg, Germany (April 19): Special workshop: "ZUVERLASSIGKEIT BLEIFREI" organized by Dr.
Gundolf Reichelt (IBE - Ingenieurbüro für Elektroniktechnologie, Berlin, Germany).  Workshop programme:

* Dr.-Ing. Gundolf Reichelt, IBE (Berlin, Germany): Einfuhrung zur Zuverlassigkeit der bleifreien Lotverbindungern (9:00-9:30am)
* Dr.-Ing. Sonja Wege, ZVE (Oberpfaffenhofen, Germany): Untersuchungen zur  Zuverlassigkeit bleifreier Lotverbindungen unter
Temperaturwechselbeanspruchung am ZVE (9:30-9:50am)
* Dipl.-Ing. Ulrich Bohnenkamp, ZAVT GmbH (Lippstadt, Germany): Untersuchungen zur  Zuverlassigkeit bleifreier Lotverbindungen
unter Temperaturwechselbeanspruchung am ZAVT (9:50-10:10am)
* Dipl.-Ing. Jud Pascal, EMPA (Switzerland): Ausfallcharakteristik als spezifische Materialeigenschaft? (10:10-10:40am)
*Dr. Jean-Paul Clech, EPSI Inc. (Montclair, NJ, USA): SAC solder joints: test conditions and acceleration factors (11:10-11:50am)
*Dr. Gundolf Reichelt, IBE (Berlin, Germany): Zusammenfassung und abschlussdiskussion (11:50-12:00am)

For more info and registration, visit Mesago's SMT Hybrid Packaging Web Site.

* EPSI Inc.'s presentation on lead-free solder creep curve simulations at ECTC'05, Orlando, FL, June 3,
2005:

Paper title: "An Extension of the Omega Method to  Primary and Tertiary Creep of Lead-Free Solders", by Clech, J.-
P.  An innovative, user-friendly simulation technique that enables the easy prediction of entire creep curves and
rupture times for soft solders.  The companion analysis of creep curves shows that, contrary to conventional
wisdom, lead-free solders do not experience much, if any, steady-state creep and that both primary and tertiary
creep are important.

For further info on the 55th Electronic Components and Technology Conference (ECTC 2005) and registration
information, visit:
http://www.ectc.net.

*EPSI Inc's participation at SMTAI'05, Chicago, IL (Sept. 25-29, 2005):

Milos Dusek (National Physical Laboratory, UK) and Jean-Paul Clech (EPSI Inc.) will co-chair a special session on
Lead-Free Reliability
during the SMTAI Lead-Free Symposium.  Details to follow when program of SMTA
International (SMTAI) Conference becomes available at
SMTA Web Site.

J-P. Clech to give paper: "Acceleration factors and thermal cycling test efficiency for lead-free Sn-Ag-Cu
assemblies
" on Sept. 29 during SMTAI's Lead-Free Symposium.

* Further validation of Sn-Ag-Cu acceleration  factors:
Acceleration factors for SAC assemblies have been validated against additional experimental data, including for mild
conditions with temperature cycling of SAC assemblies between 30C and 80C.  This is in addition to past validation
for dwell time effects where our SAC reliability model was shown to capture the effect of dwell times at the
temperature extremes accurately for dwell times from a few minutes to a couple of hours.  The SAC acceleration
factors use a strain-energy based approach to SAC solder life prediction.  Results of these validation tests will be
presented in all of our upcoming lead-free reliability workshops, starting with the one in Nuremberg on April 19.  
This is the "
Show me the data and let's make sense out of it" part of the title of our updated lead-free reliability
workshop.

We have been developing SAC acceleration factors for customers with either long design life (up to 40 years) or
harsh environment applications (underhood, aerospace, etc...).  If you would like us to develop Acceleration Factors
for your particular product and application environment, please contact Jean-Paul Clech at:
jpclech@aol.com or call
+1 (973)746-3796.

* ASM Solder Joint Reliability Book:
As previously reported (see February 2005 news below), Dr. Donkgai Shangguan (editor) of Flextronics and a panel
of  experts from around the world have put together a book on lead-free solder joint reliability.  The publisher, ASM,
has announced that orders are now being taken at pre-publication prices through September 30, 2005.   For further
information,
download latest ASM flyer (includes tables of contents, price and ordering information).
______________________________________________________________________________________________
MARCH 2005
* Upcoming lead-free reliability workshops:  

San Jose, CA (May 4):
full day workshop (the whole enchilada), to be held during Hobbs Engineering's 2005 HALT
& HASS Symposium.  For more info and registration, visit
Hobbs Engineering Web Site.  

Nuremberg, Germany (April 19-21): a special workshop that we are offering with Dr. Gundolf Reichelt (IBE -
Ingenieurbüro für Elektroniktechnologie, Berlin, Germany) and other European speakers during Mesago's SMT
Hybrid Packaging exhibition and conference.  This special lead-free reliability workshop has become an annual event
where, along with Dr. Reichelt and other speakers, we present the latest findings on lead-free reliability testing and
modeling.
For more info and registration, visit
Mesago's SMT Hybrid Packaging Web Site.

Bethlehem, PA (March 11): full day workshop (the whole enchilada), sponsored by Hobbs Engineering.
For more info and registration, visit
Hobbs Engineering Web Site.  
_______________________________________________________________________________________________
FEBRUARY 2005
* Lead-free solder acceleration factors: new service, available now.
Acceleration Factors (AFs) are now available for SnAgCu (SAC) electronic assemblies, enabling the extrapolation of
thermal cycling failure times to product specific field conditions.  We estimate SAC AFs for customer-specific
packages, test and field conditions.  
For further information, contact Jean-Paul Clech:
jpclech@aol.com

* Upcoming lead-free reliability workshops:  

Anaheim, CA (Feb. 20):
1/2 day during IPC's Printed Circuit Expo / APEX conference.
For more info and registration, visit the
APEX 2005 Web Site.

By popular demand, an electronic version of our APEX 2005 notes (presentation + documents) is available on CD-
ROM.  To place an order, go to
Order Form for Half-Day LF Reliability Notes.

*Special presentation at ECTC '05 (55th Electronics and Components Technology Conference), Orlando, FL
(May 31-June 3): EPSI paper on lead-free solder creep curve simulations.
Paper title: "An Extension of the Omega Method to  Primary and Tertiary Creep of Lead-Free Solders", by Clech, J.-
P.  An innovative, user-friendly simulation technique that enables the easy prediction of entire creep curves and
rupture times for soft solders.  The companion analysis of creep curves shows that, contrary to conventional
wisdom, lead-free solders do not experience much, if any, steady-state creep and that both primary and tertiary
creep are dominant.
For further info on ECTC 2005 and registration information, visit:
http://www.ectc.net.

*EPSI Inc. chapter contribution in ASM lead-free reliability book.
New book: "Lead-Free Solder Interconnect Reliability" (edited by Dr. Dongkai Shangguan, Flextronics), ASM
International, is scheduled to publish Summer / Fall 2005. Jean-Paul Clech, EPSI Inc., has contributed a chapter
entitled:
"Lead-Free Solder Joint Reliability Trends".  Numerous experts from across the industry contributed on
many aspects of lead-free reliability.   The publication of this book is timely, less than 1 year prior to the lead-free
conversion deadline, July 1, 2006.  Book is highly recommended to all working on lead-free product conversion, lead-
free product quality and reliability assurance.

For further info, visit
ASM International or download ASM Lead-Free Reliability Book Flyer .
______________________________________________________________________________________________
NOVEMBER 2004
"Lead-free solder and the automobile", by Larry Edson, GM Technical Fellow for Reliability and Accelerated Testing.

An OEM perspective on lead-free solder reliability, first appeared in Hobbs Engineering's November 2004 newsletter,
posted with permission of the author,
Larry Edson of General Motors, and Hobbs Engineering.



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